The invention of the resistor-type tap-changer
roughly retold

Regensburg
1920s

Electricity is the great promise of modernity. It is already a reality in Berlin and other major cities. But in the Upper Palatinate, as in many rural regions, it is still a capricious guest. Island grids supply individual towns, connected by fragile lines that falter with every change in load. When the paper mill in Schwandorf starts up its rollers, you can feel it all the way to Regensburg: lamps flicker, machines stall, and sometimes the grid collapses completely. People curse, engineers despair.

"We need stable power!"

The engineers
Hanover, early summer 1926

"Switching under load. That's impossible."

His colleague nods. “We need transformers that can be switched under load – without causing a voltage collapse.” “That's impossible,” interjects the third. “Switching causes arcing, which destroys everything. We risk short circuits and failures.”

His colleague, Dr. Bernhard Jansen, a young doctor of energy networks from the Siegerland region, adds: “The problem is the arcing. As soon as we interrupt the load current, it jumps across – like lightning. The contacts burn up, and in the worst case, the entire switchgear blows up in our faces.”

Krause leans back, his forehead wrinkled. "That's exactly the point. We need a solution in the transformer itself. Something that cushions the switching process. Right now, it's a hard cut: contact open – contact closed. The energy finds its own path, and that's the electric arc."

The study
Hanover, the same evening

"We must tame the transition!"

He picks up a pencil and draws two thick lines – the contacts of a load switch. “The problem is the moment of switching,” he thinks. “When the flow of electricity is abruptly interrupted, the energy seeks its own path—and that is the arc. We have to tame the transition.”

He gets up, goes to the window, and looks at the smoking chimneys of the city. “The factories need stable grids. We can't wait until new lines are built. The solution must lie in the switch.

He scribbles a new drawing: a switch with several contact stages, with resistors in between. “First through the resistor, then directly. Fast enough so that the voltage doesn't collapse.”

Jansen leans back, his heart beating faster. “That's it. A high speed resistor-type tap-changer. With this, we can switch transformers under load – without failure, without destruction.”
He smiles, almost incredulously. “This will save electrification.”

Patent Office
Berlin, July 13, 1926

"Today marks the beginning of a new era!"

He pauses for a moment, looks at the tall windows through which the light is shining, and takes a deep breath. “This is it,” he thinks. “Today marks the beginning of a new era.” 

As he signs the application, a thought flashes through his mind. The city he sees every day from his office window, with its alleys, workshops, and factories. How often had he seen the lights flicker and machines stand still because the grid was fluctuating? “If we can do this,” he said to himself, “no factory will ever stand still again. And not just here. Everywhere.”
He imagines what the future will look like: factories producing day and night, cities shining in the glow of electric light, households relying on electricity like water from the tap. 

"This is the beginning of an electrical revolution!"

The Gear
Regensburg, 4 November 1929, 10 a.m.

His office door opens. Miss Egelhofer enters with his tea, followed by  his engineer Landauer.  “With all due respect, Director, have we really tried absolutely everything in our power?”
“What do you think I’ve been doing all this time? Reading the newspaper? I just can’t find a locksmithwho can make me this damn gear, let alone the rest of it!” says Jansen, slumping in his seat and shaking his head in exasperation. “It’s getting ridiculous.”
 

Reinhausen, 5 November 1929, 
8:30 a.m.

Oskar Scheubeck rubs his temples. This headache is driving him to distraction. He had barely slept for days. He is wondering which would come first: bankruptcy or a restful night.

Richard throws on his coat and goes out of the workshop into the morning drizzle. Meanwhile, Oskar Scheubeck takes a sip of ground coffee. It’s the only luxury they can afford at the moment.

Good grief, he had forgotten the “Doctor”! Richard would be furious.
Jansen pulls some papers out of his bag and spreads them out on the workbench. Scheubeck looks at the set of complex construction drawings.
“It’s this one here,” says Jansen, pointing to a gear. “Very simple as a concept. Can you make this for me, with exactly these proportions? I need it as soon as possible. The most important thing is that you precisely follow the instructions. I repeat: precisely!”
“What is the part for?”
“I’m using it to build a tap-changer for transformers.”
“Never heard of it.”
“It doesn’t matter. The main thing is that you build this gear for me. Can I count on you?”
“Of course, Doctor!”
“Good. Let me know when you’ve done it. Good day to you, Mr. Scheubeck.”
“Goodbye, Doctor Jansen!”
Off he went. An odd fellow. Scheubeck took his time looking at the drawing.
This awful headache!
 

The apprentice
That same day, 10 a.m.

Finally something beautiful again! Here at the workshop, people hardly ever smiled anymore. Since the Scheubecks’ airplane crashed, the master craftsmen have been walking around with long faces. Bauer is afraid that the company is on its last legs. One colleague after another is leaving. Some stay nearby, while others go as far as Munich. People say there is still plenty of work for hardworking metalworkers there. Should he follow them? But what about Ottilie?

“Xaver, come here a moment.” The young Mr. Scheubeck calls him over.
“Yes, Mr. Scheubeck.” He approaches Oskar Scheubeck’s workbench, noticing that he is staring at a couple of sheets of paper. His boss looks even more grim than he had over the last few days.

Young Scheubeck claps him on the shoulder and heads for the stairs. Xaver Bauer looks at the drawing. It is certainly complicated. He can barely decipher the handwritten dimensions. He stays looking at it for 20 minutes. Then he decides to just get started.

The handshake
6 p.m that evening

“And you managed this in just a single day, Mr. Scheubeck? Unbelievable.”
“Yes, Doctor. I mean, no. It wasn’t me who did it – it was my young apprentice here, Xaver. Actually, I just wanted him to think about it, but then he went ahead and built it right away and just showed it to me.”

The young man blushes.
“I can’t really say, Doctor. I just started and then… I can’t explain it.”
Jansen has to laugh.
“You're such a hell of a guy, Xaver!”!”
Scheubeck looks at his apprentice with a grin. The master’s pride inhis talented student. And with good reason. It was a truly extraordinary achievement.
Jansen extends his hand toward Xaver, who grasps it and blushes again.
“Well done, young man!”
Then Jansen also shakes Scheubeck’s hand.
“Do you know what, Mr. Scheubeck? If your apprentices are already smarter than the masters elsewhere, I think I’ve found my locksmith shop. I would like you to build more parts for me. Do you agree?”

“I have some more drawings here,” Jansen says, pulling a few other pages out of his bag and placing them on the workbench. Scheubeck stands to his left, the apprentice to his right.
Jansen begins to explain.
“Right, so this is the tap-changer.”

Ankernavi